Kollmorgen Servo Solutions

Kollmorgen exclusive Cartridge DDR servo motors combine the performance advantages of a frameless motor with the ease of installation of a full-frame motor. They feature an integrated, factory-aligned high resolution feedback device and a unique bearingless design that couples directly to the load, using the machine’s own bearings to support the rotor. Most models can be installed in under five minutes.

Features

• 5 frame sizes, multiple lengths
• 230 / 400 / 480 VAC windings available (high and low)
• 4.5 to 510 N-m (3.3 lb-ft to 376 lb-ft) continuous torque accommodates a wide range of high-power application requirements
• Speeds up to 2,500 rpm meet most medium speed and high torque application requirements
• Power ratings from 775 to 11,700 watts meet high power demands for most applications
• Integral sine encoder feedback provides resolution of over 134 million counts per revolution
• Built-in thermistor provides over-temperature protection
• UL Listed for global acceptance

Benefits

• Provides the space-saving and performance advantages of a frameless DDR motor with the ease of installation of a full-frame motor
• Integrated compression coupling and shipping hardware: eliminates parts and labor for a faster, lower-cost machine build
• Installs in 5 minutes
• Up to 50% more torque density than comparably sized conventional servo motors
• Direct load connection eliminates backlash, compliance and maintenance of gearboxes, belts or pulleys
• Low cogging for smooth low-speed rotation
• Zero backlash and compliance provides more responsive system performance
• Pre-configured amplifiers and feedback devices simplify installation and startup

With the Gear Motor AKM62K-BK17 in the Washdown Food version is made for most transport and rotation applications in the food, beverage and packaging industries.
This is based on combining an AKM servo motor with highly efficient gearheads. The main advantages of the ready-to-install drive units with a consistent, hygienic design include: significantly reduced cleaning times due to smooth and water-repellant surfaces, low energy costs thanks to the highly efficient motor/gearhead combinations, as well as simplified design options for machines implemented by means of space-saving assembly without additional stainless steel casings. Thanks to the use of FDA-compliant materials and the specially rounded housing design, motor/gearhead combinations from Kollmorgen meet the highest hygiene standards and reduce the risk of product contaminations and recall campaigns.

• Lower energy cost thanks to high efficiency of the servo motor and gearhead
• Suitable for indirect contact with food products
• Simple to clean thanks to rounded housing design

Machine tool capabilities depend on motion performance designed and tuned to the specific task. Customers for these machines are looking for more precision, at higher speeds, with motion tuned to their exacting application requirements. Kollmorgen understands these challenges. And we help solve them with the optimum motion design, integration and performance for each individual machine.

we specialized in offering servo drives to our valuable customers . our products are reliable and appropriate in accordance with the extreme indian conditions. besides, we make sure that these are timely delivered at clients' end.

features:

• conventional adjustment modes, such as:
• homing
• manual mode (jog) for position or speed
• auto-tuning of the servo drive/servo motor combination
• operating modes, such as:
• position control:
• point-to-point mode
• motion sequence mode
• electronic gearing mode (pulse position and speed control)
• speed control:
• motion sequence mode
• electronic gearing mode
• speed control with acceleration/deceleration ramp
• instantaneous speed control
• current control
• current control

specifications:

• power supply voltages v 11 0 - 1 5%...120 + 1 0% single-phase
• 200 - 1 5%...240 + 1 0% single-phase
• 380 - 1 5%...480 + 1 0% three-phase
• frequency hz 50 - 5%...60 + 5%
• transient over voltage category iii, conforming to iec 61800-5-1
• inrush current a < 60
• leakage current ma < 30
• external 24 v c power supply
• (not provided) (1)
• input voltage v 24 (-15 / +20%)
• input current (no-load) a 1
• ripple y 5%
• signalling 1 red led: led on indicates the presence of servo drive voltage
• output voltage maximum three-phase voltage equal to line supply voltage
• electrical isolation between power and control (inputs, outputs, power supplies)

• Item Code: Stepper-Servo-Based

AKD2G features include dual-axis, expandable I/O (without increasing the size), removable memory, dual-channel STO, and the first drive-resident graphic display in the industry. The AKD2G is optimized for single-connector AKM2G and AKM (with or without brake) reducing wiring with single hybrid cable technology. AKD2G also offers an option for secondary feedback to support legacy feedbacks.

• Item Code: Kollmorgen

Kollmorgen AKD PDMM Drive
Features

• Kollmorgen Automation Suite™ provides fully integrated programming, testing, setup and commissioning
• Embedded web server utility simplifies service
• Control 20 axes or more* while reducing machine footprint::
  • EtherCAT multi-axis master motion controller integrated with a standard AKD® drive axis
  • Full IEC61131-3 soft PLC for machine control, with support for all 5 programming languages
  • Choice of PLCopen for motion or Pipe Network™ for programming motion control
  • 32 kB non-volatile memory stores machine data to eliminate scrap upon restart after power failure
  • SD Card slot simplifies backup and commissioning, with no PC required
  • Onboard I/O includes 13 digital inputs, 4 digital outputs, 1 analog input, 1 analog output (expandable with AKT series of remote I/O)
• Works with Kollmorgen Visualization Builder™ for programming AKI human-machine interface panels
• Enables plug-and-play compatibility with your servo motor
• Provides access to all the advantages of Kollmorgen´s breadth of motor platforms including AKM®, CDDR™, and other direct-drive technologies
• Supports real-time performance feedback from Smart Feedback Devices (SFD), EnDat2.2, 01, BiSS, Analog Sine/Cos encoder, incremental encoder, HIPERFACE®, and resolver
• Full-frequency autotuning ensures perfect motion across the performance spectrum

* Maximum axis count depends on motion/automation complexity and performance

Benefits

• Reduce panel space, wiring costs and build time with an AKD servo drive axis and a multi-axis programmable machine and motion controller in a single package—eliminating the need for a separate controller in many applications
• Accelerate design time and simplify integration by using a single, scalable development environment to program AKD PDMM® as well as PAC-based applications up to 128 axes
• Minimize risk and maximize performance with our industry-leading AKD drive hardware integrated with the proven architecture of Kollmorgen Automation Suite
• Deliver advanced features in a higher-performing machine with the advantages of Pipe Network™ and Kollmorgen co-engineering capabilities
• Control multiple high-performance servo axes without the need for a separate controller, saving cabinet space and wiring costs
• Build a complete system with optimal performance using drives, motors, I/O modules, HMI panels and other components designed to work together

Kollmorgen AKM Washdown and Washdown Food Series motors are available in frame sizes 2 through 6. These innovative motors incorporate our industry-leading AKM electromagnetics within a housing protected by a 2-K coating and IP67-rated seal configuration. Stainless steel hardware is used on all precision interfaces. The food-grade model incorporates greases that are safe for incidental contact and consumption.

AKM Washdown Motors

• Increase your machine’s OEE through superior wash-down design reliability
• Reduce your machine’s cost of ownership due to reduced cleaning time and increased reliability
• Enhance the value of your machine by lowering your customer’s risk of recall… due to the superior hygienic design of the AKMH
• IP69K certification for motor and cable
• Unique design techique to eliminate condensation
• FDA Approved, food-grade O-ring seals
• All exposed surfaces are 316L Stainless Steel, superior to 303/304 for hygiene & corrosion resistance
• Round design with no nooks or crannies
• Sloped rear cover to eliminate puddling, even in vertical mounting
• No external hardware (no bolts, washers, or screws) to trap soil or pathogens or fall into food
• Smooth surface meeting EHEDG & 3A criteria, promotes rapid cleaning and no harboring of pathogens
• FDA Approved, food-grade bearing lube
• FDA Approved, food-grade shaft seal
• Cable designed to elminate the need for conduit
• No protective covers needed for washdown.. No secondary cleaning disassembly required
• FDA approved, food-grade tubing option for applications where the cable is in the food zone
• Single cable for increased reliability, faster cleaning, and fewer places to harbor pathogens
• Hygienic marking method eliminates harboring of pathogens
• Hygienic, IP69K shaft seal, that includes special shaft treatment for long life

 

• Our customizable fit will meet your needs, so you spend less time tweaking your machine’s mechanicals
• Innovative design features to reduce the cost and time associated with installation
• Industry leading configurability for optimized performance
• 19 frame/stack length combinations
• Windings designed to optimize the performance of your machine
• Cables designed for direct connection to the AKD drive family (plug & play)
• Face and flange mounts available in both IEC and NEMA standards
• Rated speeds to 8000 rpm
• Continuous torques to 22 Nm
• Peak torques to 92 Nm
• Cables designed to meet NFPA 79 without the need for additional thermal overload protection
• Configurable cable lengths to 15 meters; no intermediate junction boxes needed
• All digital feedback with digital nameplate for auto-setup
• Brake option
• Multi-turn absolute feedback option, single-turn absolute feedback standard
• UL/CE/IP69K certifications
• EHEDG/NSF/BISSC certifications pending

A Direct Drive Linear (DDL) motor is basically a rotary motor that is laid out flat and directly coupled to the driven load. By eliminating mechanical transmission components, this design delivers exceptional performance, stiffness, dynamic speeds and accelerations, positional accuracy, and throughput. DDL motors also enable compact mechanical assembly, quiet operation, zero maintenance and smooth, error-free motion.

The AKM Family gives you unprecedented choice and flexibility, with the industry’s largest standard selection of servo motors and the ability to quickly co-engineer modifications to perfectly fit your application. Paired with the outstanding torque density and precision of our AKD Family drives, these servo systems provide the exact specifications of a custom solution with the affordability and fast delivery of a standard solution.

With more than 500,000 standard products and practically unlimited co-engineered modifications, selecting the right-fit motor—optimized for your specific application requirements—has never been easier.

• Extensive choice and flexibility from a wide range of standard products and co-engineered modifications for an exact fit to your design requirements
• Best-in-class performance, with industry-leading power density
• Exceptionally low cogging and low harmonic distortion to ensure smooth performance
• Easy to commission and use, with plug-and-play motor recognition and full-frequency autotuning on AKD Series servo drives

We Provide Winding Level Service and Encoder Re-alignment in Servo Motors.